FoodPILOT

Welcome to FoodPilot, where we can help you turn your food ideas into commercial reality.

 FoodPilot is the largest collection of pilot-scale food processing equipment in the southern hemisphere, located at Massey University’s Palmerston North campus. We have the facilities and expertise to develop and assess just about any type of food or drink.

 Our team of food technologists and engineers has extensive experience working with clients and their food products and we are always looking for new ways to answer interesting food questions. Together with Massey University scientists we have achieved several world firsts in food and nutrition.

 It all starts with ideas. So take a look around our site and see if your idea would benefit from the FoodPilot treatment. If you like what you see, follow our simple process to get started. We’d be happy to help.

 

Food Projects

Here are some of the FoodPilot projects that we’ve undertaken for clients and how they’ve found the experience.

 

Spring Sheep Milk Co. - What can you make for us?

After 6 months of market evaluation in Asia, confident that consumers would be attracted to the health benefits and taste of New Zealand sheep’s milk – Spring Sheep Milk Co. came to FoodPilot with a very broad brief - “Let’s see what you can make for us from New Zealand sheep milk”.

 Spring Sheep Milk Co’s Nick Hammond says they were deliberately broad in their scope asking FoodPilot to come up with multiple potential sheep milk based food products. This included a range of styles, formats and combinations to enable wider sensory testing.

  “We needed to learn as much as possible about the potential of New Zealand sheep milk products without undertaking commercial scale production. FoodPilot provided us with the expertise and equipment to enable rapid prototyping of a range of sheep milk based products. This gave us the initial confidence that we could make some special products from New Zealand sheep milk that consumers would love.”

 Following the FoodPilot project, Spring Sheep Milk Co have established a number of sheep milk products and are extending their exploration of new food product opportunities with FoodPilot. Their Sheep Milk Gelato, developed subsequent to the FoodPilot project by ‘Mr Ice Cream’ Murray Taylor, was recently a finalist in the 2016 Global Dairy Innovation Awards under the ice cream category.

 “People are either quite curious and eager to try our products or really hesitant and suspicious about the taste; they expect it to taste like goat or challenging somehow and they expect to not like it. That’s why I love this product because you can see all those preconceptions completely disappear as soon as someone takes a mouthful.”

 In June 2015 Spring Sheep Milk Co was formed as 50/50 joint venture between Landcorp and SLC. The milk used to make products is sourced from Spring Sheep Milk Co’s sheep milking operation on a property near Reporoa where the company is milking 4000 ewes.

 

Garage Project - A beer for you, beer biscuits for your dog

As its business grew, Wellington based brewery, Garage Project developed a one-tonne a day problem - spent grain.  With the sugars extracted to be fermented into alcohol, what is left is a high protein, high fibre by-product of the brewing process. While local farmers loved the stuff and happily took it away to use as feed for their stock, it was a cost to the business.

 One day, Garage Project’s Jos Ruffell, whose husky/Labrador cross dogs are part of the Aro St brewery family, asked why the grain couldn’t be put to better use – in a dog biscuit for example.

 Garage Project Business Manager, Jason Crowe takes over the story.

 “We wanted to create something like our beers –unique, premium and tasty to dogs. Instead of just adding a standard ingredient like peanut butter to the spent grain, we went for pure New Zealand ingredients – so we worked with a local chef on the recipe and added things like; premium NZ bovine bone powder, NZ bovine liver powder and green shell mussel powder extracts from one of NZ’s top suppliers.  These ingredients were shown to contribute to bone and joint health on dogs, as well as be very tasty!

 “After about a year selling through our brewery shop we knew we had a product and a market and we decided to properly commercialise it.”

 Jason heard about FoodPilot from Sally Gallagher, the regional Business Development Manager for the New Zealand Food Innovation Network (NZFIN).  Sally also connected Jason to the Bioresource Processing Alliance, who subsequently co-funded the FoodPilot project.  The Garage Project approached FoodPilot looking for nutritional analysis, recipe refinement and packaging advice, but after a visit to Massey and a series of conversations, agreed a much more in-depth project with The FoodPilot team.

 Jason says he and FoodPilot worked hard to crystallise the objectives of the project – to ensure the biscuits were palatable and healthy for dogs, that they had a repeatable production method, defined shelf life and packaging options. He also kept in close contact with the team at different stages of the project and visited a number of times to ensure the project goals were still relevant and were being achieved, to tweak the plan and make decisions as to next steps. 

 Today 100g packets of ‘Mashbone’ biscuits are on shelves at a handful of pet stores, vet clinics and doggy daycares throughout the Wellington region, and plans are afoot for further rollout. The project has enabled Garage Project to access food technology and veterinary expertise via Massey University and the FoodPilot that were essential to the successful development of the product, and enabled turning a cost centre in its business into a profit generator.

 “Our customers get it and they like it - a beer for you and nutritious beer biscuits for your dog.” 

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